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OpEx – Balanced Scorecard Self-Assessment
Understand your current situation with respect to measurement to set goals for improvement.
$ 24$ 29 -
OpEx – Business Integration Excellence Assessment
Understand the current state of your business integration to set improvement goals
$ 29$ 34 -
OpEx – Inventory Management
This source provides an extensive overview of inventory management within supply chain fundamentals. It introduces Vishnu Rayapeddi as the author, highlighting their significant experience and qualifications in the field. The text thoroughly defines inventory and inventory management, outlining key objectives such as customer service and cost minimisation. Various types of inventory are explored, alongside the costs associated with inventory, including holding, ordering, and shortage costs. The document also differentiates between independent and dependent demand and explains various order quantity strategies, focusing on the Economic Order Quantity (EOQ) model and the Quantity Discount Model, complete with practical examples. Furthermore, it details ABC analysis for inventory categorisation, its procedural steps, and implications for inventory management policies, including cycle counting and different inventory valuation methods like FIFO, LIFO, and Weighted Average. Finally, the text briefly touches upon Kanban systems as a method for production control.
$ 39$ 44OpEx – Inventory Management
$ 39$ 44 -
OpEx – Kaizen, Continuous Improvement
Facilitating Kaizen
The provided document, “OpEx-Facilitate CI-Kaizen.pdf” by Vishnu Rayapeddi, introduces Kaizen, a Japanese concept meaning gradual and orderly continuous improvement. It outlines a structured approach to fostering an organisational culture of sustained improvement by eliminating waste through various activities. The text highlights different types of Kaizen activities, including “Quick and Easy Kaizen” for daily small improvements and “Kaizen Events” (also known as “Kaizen Blitz”) for targeted, accelerated improvements. The Plan-Do-Check-Act (PDCA) cycle is presented as the core process for continuous improvement, emphasising the importance of standardising new processes to prevent regression. The document also details the planning, implementation, and follow-up phases for Kaizen events, suggesting a comprehensive framework for achieving operational excellence.$ 39$ 44 -
OpEx – Lean Culture Surveynt
Understand the current culture of your organisation to set improvement goals
$ 19$ 24OpEx – Lean Culture Surveynt
$ 19$ 24 -
OpEx – Lean Execution-The Success Mantra
Lean Execution
This comprehensive source, “OpEx – Lean Execution,” authored by Vishnu Rayapeddi, serves as a gateway to operational excellence through the application of Lean principles. It meticulously outlines a roadmap for understanding and implementing Lean methodologies, beginning with a foundational explanation of what Lean is and its core concept of eliminating waste to maximise customer value. The text places significant emphasis on “The Toyota Way” and its 14 principles, presenting them as a blueprint for achieving continuous improvement and fostering a culture of respect for people. Furthermore, the source addresses common reasons why Lean implementations fail, such as lack of vision or management commitment, and offers strategies for managing change effectively within an organisation. It then broadens its scope to include other business excellence philosophies like Six Sigma, Theory of Constraints, and Total Quality Management, highlighting their individual strengths and the potential benefits of a combined approach. Finally, the document details the practical steps involved in executing Lean, including assessment tools, the importance of long-term commitment, documentation, and the crucial role of people development and leadership in sustaining a Lean culture.$ 69$ 74 -
OpEx – Lean JIT Kanban Systems
Kanban System Implementation
This source, titled “OpEx-KanbanSystems.pdf” by Vishnu Rayapeddi, provides a comprehensive overview of Kanban implementation within operational excellence frameworks. It explores the historical origins of Kanban from its roots in Toyota’s production system to its purpose in modern manufacturing. The document details the mechanics of Kanban, including visual systems, planning and scheduling integration, and various types such as withdrawal, production, and signal Kanbans. Furthermore, it highlights the significant benefits of adopting a Kanban system, such as inventory reduction and improved flow, and offers a seven-step guide to successful implementation, concluding with a practical case study for calculating Kanban numbers.$ 39$ 44OpEx – Lean JIT Kanban Systems
$ 39$ 44 -
OpEx – Lean JIT, Just In Time
Developing a Just in Time System
This resource, “Develop a Just in Time System” by Vishnu Rayapeddi, offers a comprehensive guide to implementing Just-in-Time (JIT) operational strategies. It begins by defining JIT as a system that ensures products are delivered precisely when and where they are needed, highlighting its benefits such as reduced costs and increased customer satisfaction. The material then explores the distinction between push and pull systems for creating product flow, advocating for the latter’s efficiency in lowering inventory. Key performance indicators like Takt Time, inventory turns, and DIFOTIS (Delivered in Full, On Time, In Spec) are introduced as crucial for monitoring success. The document further outlines various Kanban systems—including production, withdrawal, signal, multi-bin, and e-Kanban—as vital tools for managing material flow, along with CONWIP and FIFO systems. Finally, it presents a structured approach to implementing JIT through workplace projects, detailing evidence requirements for designing, implementing, and monitoring the system.$ 29$ 34OpEx – Lean JIT, Just In Time
$ 29$ 34 -
OpEx – Lean Leadership Survey Check-List
BENEFITS OF THIS WORD DOCUMENT
- Understand the Level of Leadership before any transformational activity
$ 19$ 24 -
OpEx – Lean Manufacturing Assessment
Know where you are today before embarking on an improvement plan and set goals
$ 29$ 34OpEx – Lean Manufacturing Assessment
$ 29$ 34 -
OpEx – Lean MBA 2-day workshop PPT
Operational Excellence: A Lean-MBA Framework
The provided document, “OpEx-Lean-MBA 2day.pdf” by Vishnu Rayapeddi, outlines a Lean MBA framework designed to achieve Operational Excellence (BizEx). It introduces Business Excellence as outperforming competitors in key operational dimensions like quality, cost, and delivery, and continuously improving fundamental systems and customer satisfaction. The framework incorporates various best practices, including Total Quality Management (TQM), Six Sigma, Theory of Constraints (TOC), and the Toyota Production System (TPS), aiming to simplify processes, enhance quality, and increase competitiveness. The text details essential Lean tools such as Value Stream Mapping (VSM), 5S methodology, Total Productive Maintenance (TPM), Standardised Work, Kaizen, and Pull Systems, explaining their purpose and implementation for waste elimination and efficiency gains. Ultimately, the document serves as a comprehensive guide for organisations seeking to foster a culture of continuous improvement and achieve world-class operational performance.$ 109$ 119OpEx – Lean MBA 2-day workshop PPT
$ 109$ 119
