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  • OpEx – Lean Leadership Survey Check-List

    BENEFITS OF THIS WORD DOCUMENT

    1. Understand the Level of Leadership before any transformational activity 
  • OpEx – Lean MBA 2-day workshop PPT

    Operational Excellence: A Lean-MBA Framework
    The provided document, “OpEx-Lean-MBA 2day.pdf” by Vishnu Rayapeddi, outlines a Lean MBA framework designed to achieve Operational Excellence (BizEx). It introduces Business Excellence as outperforming competitors in key operational dimensions like quality, cost, and delivery, and continuously improving fundamental systems and customer satisfaction. The framework incorporates various best practices, including Total Quality Management (TQM), Six Sigma, Theory of Constraints (TOC), and the Toyota Production System (TPS), aiming to simplify processes, enhance quality, and increase competitiveness. The text details essential Lean tools such as Value Stream Mapping (VSM), 5S methodology, Total Productive Maintenance (TPM), Standardised Work, Kaizen, and Pull Systems, explaining their purpose and implementation for waste elimination and efficiency gains. Ultimately, the document serves as a comprehensive guide for organisations seeking to foster a culture of continuous improvement and achieve world-class operational performance.

  • OpEx – Lean JIT, Just In Time

    Developing a Just in Time System
    This resource, “Develop a Just in Time System” by Vishnu Rayapeddi, offers a comprehensive guide to implementing Just-in-Time (JIT) operational strategies. It begins by defining JIT as a system that ensures products are delivered precisely when and where they are needed, highlighting its benefits such as reduced costs and increased customer satisfaction. The material then explores the distinction between push and pull systems for creating product flow, advocating for the latter’s efficiency in lowering inventory. Key performance indicators like Takt Time, inventory turns, and DIFOTIS (Delivered in Full, On Time, In Spec) are introduced as crucial for monitoring success. The document further outlines various Kanban systems—including production, withdrawal, signal, multi-bin, and e-Kanban—as vital tools for managing material flow, along with CONWIP and FIFO systems. Finally, it presents a structured approach to implementing JIT through workplace projects, detailing evidence requirements for designing, implementing, and monitoring the system.

  • OpEx-SCM Fundamentals – Scheduling

    Supply Chain Scheduling Fundamentals
    This document, titled “OpEx – SCM Funda5 Scheduling,” provides a comprehensive overview of scheduling within supply chain fundamentals. It explains the strategic implications of effective scheduling, highlighting its role in asset utilisation, increased capacity, faster delivery, and enhanced customer service. The text covers various scheduling methods, including forward and backward scheduling, and discusses types of planning files such as item master, routing, and work-centre master files. Furthermore, it details techniques for loading jobs in work centres, like Gantt charts and assignment methods, and explores job sequencing rules, evaluating their performance against criteria like completion time and utilisation. The source also touches upon scheduling for services, providing examples from various industries.
  • OpEx-Six Sigma – Improve Process Capability

    Process Capability
    This source outlines a three-session programme focused on determining and improving process capability, often associated with Six Sigma methodologies. The initial session introduces the process model, the relationship between Key Process Input Variables (KPIV) and Key Process Output Variables (KPOV), and the importance of measurements, including the concept of normal distribution and 3-Sigma vs 6-Sigma performance. Participants engage in an exercise using a catapult (X-Pult) to identify process variables and collect data. The second session reviews control charts, distinguishing between common cause and special cause variation, and explains process capability through the Cpk index. The final session concentrates on root cause analysis, developing improvement action plans, and implementing these changes, again using the catapult exercise to demonstrate measurable improvements in process capability.

  • The Essence of Toyota Way (PDF) as explained by Dr. Jeffrey Liker

    The Toyota Way to Lean Excellence
    This presentation outlines the Toyota Way philosophy, detailing its core principles and historical development. It explains Lean manufacturing as a systematic approach to eliminate waste, improve flow, and foster continuous improvement, highlighting its application beyond traditional manufacturing to sectors like healthcare. The four Ps of the Toyota Way – Philosophy, Process, People and Partners, and Problem Solving – are introduced as foundational elements for sustained excellence. Through case studies, such as the Donnelly Mirrors plant, the material illustrates how these principles lead to significant improvements in quality, cost, and lead time. Finally, the presentation stresses the importance of people development and a long-term commitment from leadership to embed a culture of continuous improvement, preventing entropy and ensuring the enduring success of lean implementation.

  • OpEx-Lean-Shop-Floor_Series (Bundled Product)

    Lean Shop Floor Series:
    This comprehensive “Lean Shop Floor Series” outlines principles and practices for achieving operational excellence in manufacturing. It begins by defining a Lean manufacturer as one focused on safely producing high-quality goods at the lowest cost with minimal waste, identifying eight common wastes, and various manufacturer types. The series then details 5S procedures (Sort, Set in Order, Shine, Standardise, Sustain) for workplace organization, emphasizing their benefits and step-by-step implementation through practical examples. Furthermore, the text introduces Root Cause Analysis for problem-solving, along with tools like the 5 Whys and Fishbone diagrams, and explores cost factors in manufacturing, highlighting how reducing the eight wastes minimizes overall expenses. Finally, it covers Quick Changeover Procedures to reduce downtime and Just in Time (JIT) concepts, including Kanban systems, as well as the importance of Total Productive Maintenance (TPM) and sustaining continuous improvement through performance monitoring and effective communication.
  • OpEx – VSM, Value Stream Mapping

    Value Stream Mapping
    The provided source, “OpEx – VSM.pdf” by Vishnu Rayapeddi, serves as a comprehensive guide to Value Stream Mapping (VSM), a critical component of Operational Excellence. It outlines an eight-step roadmap for implementing VSM, beginning with a commitment to lean principles and culminating in continuous improvement. The document explains how VSM helps visualise entire value streams, identify and eliminate non-value-adding activities (waste), and ultimately improve efficiency and customer satisfaction within manufacturing, administrative, and service sectors. Key concepts such as Takt Time, flow, pull systems, and levelling production are explored, providing practical methods for optimising processes and achieving significant cost reductions and

  • OpEx – SCM Fundamentals – MRP-Materials Requirement Planning

    The source “OpEx-SCM Funda4 MRP.pdf” provides an overview of Materials Requirement Planning (MRP), a crucial component of supply chain management. It begins by distinguishing dependent versus independent demand and details the planning process that leads to Material Requirements Planning. The document explains Bills-of-Material (BOM), including different types like modular and phantom bills, and outlines the structure and benefits of an MRP system. Furthermore, it explores extensions of MRP, such as Closed Loop MRP, Capacity Planning, Manufacturing Resource Planning (MRP II), Enterprise Resource Planning (ERP), and Distribution Resource Planning (DRP), illustrating the evolution of these systems and their applications in both manufacturing and service sectors.

  • OpEx – SSGB, Six Sigma Green Belt Training PPT

    This text provides a comprehensive overview of Operational Excellence and Six Sigma methodologies, detailing their importance in enhancing business profitability, customer satisfaction, and market competitiveness. It introduces key quality management gurus like Deming, Juran, Crosby, Ishikawa, and Taguchi, outlining their foundational philosophies and contributions to quality improvement. The document then thoroughly explores the Six Sigma project lifecycle, from defining and measuring processes to analysing root causes, implementing solutions, and establishing robust control plans. Crucially, it integrates concepts of stakeholder management, financial analysis, and various data collection and analysis tools essential for successful Six Sigma implementatio

  • Supply Chain and Logistics KPI Dashboard, Excel Template, Dynamic Reporting Dashboard Sheets, Performance Tracking XLSX

    Channel: Sirexcelco

    Supply Chain and Logistics KPI Dashboard

    A logistics KPI or metric is a performance measurement that is used by logistics managers to track, visualize and optimize all relevant logistic processes in an efficient way.

     

    For more details about the template, check the link below;

     

     

    Best for:

    • Logistics Managers

    • Operation Managers

    • Shipping Businesses

    • Transportation Businesses

    • Order management

    • Delivery Businesses

     

    This tool will help you analyze your Monthly Kpi Metric data.

    After you insert your Monthly Numeric data for the KPI Metrics you determine, you can see a clear monthly and cumulative analysis for the metrics you determine. It is also possible to compare your numeric data with your target data and past year data.

     

    Seeing the level of difference of these metrics will help you identify the problem and how to improve your model more effectively and efficiently.

     

    Content:

     

    • Excel file compatible with Excel 2010 and higher (and with sample data)

    • Professional Design

    • Works both on Mac and Windows

    • No installation needed. Ready to use

    • Dashboard with charts

    • Supply Chain and Logistics KPI Dashboard

    • Easy to use

    • 100% editable

    • Excel file

    • Instant download

    • Friendly customer support for all your questions

     

    License: Private Use (not for distribution or resale)

  • Cash Flow Statement Excel Template | Track Income, Expenses, Financial Balance, Profit and Loss, Balance Sheet, Accounting for business

    Channel: Sirexcelco

    Stay on top of your finances with this Dynamic Cash Flow Statement Excel Template.

     

    For more details about the template, check the link below;

    Designed for users who want to track income, expenses, profit and loss, and overall financial balance, this template provides a comprehensive view of your cash flow situation. With an intuitive database, simply input your financial data and watch as the template generates dynamic charts and summaries for any specific date or overall balance. Ideal for small business owners, freelancers, and individuals looking to keep a close eye on their financial health, this easy-to-use template helps you make informed financial decisions with clarity and efficiency.

     

    Being in control of your finances is essential for success as a business owner. But without the correct tools, it can be challenging to monitor your cash flow. Our template can be used in that situation.

     

    You can easily keep tabs on your cash inflows and outflows by using our Cash Flow Statement Excel Template. It’s simple to enter and update your financial information because of the template’s user-friendliness and intuitiveness.

     

    This template is a crucial resource for efficient financial administration, regardless of your company’s stage of development. It’s the ideal tool to support you in reaching your financial objectives because to its slick appearance and robust functionality.

    Best for:

    • Financial Statement for all types of companies

    • Everyone opening a business

    • E-commerce

    • Everyone starting with a new project

    • Investors

    Content:

    • Excel file compatible with Excel 2007 and higher (and with sample data)

    • Professional Design

    • Works both on Mac and Windows

    • No installation needed. Ready to use

    • Dashboard with charts

    • Cash flow statement dashboard template

    • Easy to use

    • 100% editable

    • Excel file

    • Instant download

    • Friendly customer support for all your questions

    License: Private Use (not for distribution or resale)

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